Hygienic air handling units
Hygienic execution makes the required cleanliness possible to achieve, inspect and maintain. The room duty determines the actual filtration, leakage and verification requirements.
Principle and scope
Hygienic execution addresses cleanability, drainage, access, suitable internal surfaces, sealed filter mounting and controlled leakage. It is a construction and verification requirement that can apply to different airflow and treatment arrangements.
Define the room risk, pressure relationships, filtration stages and cleaning procedure. Fine-particle or high-efficiency filtration does not make a complete installation suitable for a cleanroom or clinical process by itself. The project needs the required performance evidence and commissioning results.
Cleanability and evidence
Specify accessible surfaces, drainability, compatible cleaning agents, filter sealing and inspection provisions. Separate a tested casing or component claim from evidence for the supplied assembly. Record which specification and edition apply to the project and which tests or inspections verify them. An AHU label alone does not validate room cleanliness.
Related components: Air filter
Calculate only the sensible air duty. The result does not confirm hygienic execution, cleanliness, filtration or certification.
Calculate sensible air loadSensible air load calculation
Calculate the heat rate associated with a specified temperature change in one air stream. Enter all five values for your stated operating conditions.
Mass flow ṁ = ρ × V̇ / 3600; temperature change ΔT = Tout − Tin; sensible heat rate Q̇ = ṁ × cp × ΔT. With the units below, the result is in kW. Positive Q̇ means heating; negative Q̇ means cooling. Zero flow or zero temperature difference gives zero sensible load.
For a steady, single-phase air stream with constant user-supplied properties. The balance excludes latent heat, moisture changes, phase change, shaft work and kinetic/potential energy changes. It does not select a fan, coil or complete AHU.
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Result for the stated assumptions
- Mass flow
- kg/s
- Temperature change
- K
- Sensible heat rate
- kW
For a steady, single-phase air stream with constant user-supplied properties. The balance excludes latent heat, moisture changes, phase change, shaft work and kinetic/potential energy changes. It does not select a fan, coil or complete AHU.
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Structured calculation data
Modular
Modularity can provide useful access and section choice for a hygiene specification. It also creates joints that must remain sealed and cleanable after transport and site assembly. Require the evidence and inspection plan to cover those joints, the final section schedule and the supplied revision.
Direct expansion
Hygienic DX treatment requires both refrigeration compatibility and cleanable wet-coil construction. Specify the drain pan, droplet control where needed, inspection access and cleaning method. Stable humidity or room cleanliness cannot be inferred from the presence of a DX coil.
Related components: Direct-expansion coil · Condensate drainage
Commissioning and service
Commission the required pressure relationships, filters and drain functions; retain the prescribed verification records. Maintenance must preserve cleanliness during access and restore filter seals and access-panel tightness. Replacing a filter with a nominally similar size does not prove equivalent filtration or sealing.
Related components: Air filter · Condensate drainage

Access to a finned coil in a sectional AHU. Reserve space for removing the access panel and handling the coil; the actual removal procedure follows the equipment documentation.
- Access opening
- Provides access to the coil section.
- Finned coil
- The removable assembly must fit through the access opening and be handled with suitable support.
- Headers and connections
- Check disconnection requirements and available service space before removal.
A guide to equipment and selection; the final configuration and performance require project-specific confirmation.